Remove the reed valve and gasket. Do not squeeze wires against the weld or its clamp. Register a Free 1 month Trial Account. Install the set plate and then tighten the two screws. Do not pull too tight! G Wire Starter Motor Wire Auto Bystarter Left Front Brake Cable Right Front Brake Cable 1-17. . Fuel Valve Body Control Switch Washer Remove the screw on the fuel valve control switch.
When replacing the cylinder with a new one, use a cylinder having the same mark as the old one. Be careful not to damage the cylinder inside wall. While pushing up or down on the chain to zero slack. Measure the V-belt width Service limit: 16. Call us if you have any questions about these repair manuals. Screws Remove the left and right front fender under bolt. When two persons work together, pay attention to the mutual working safety.
Protect wires and harnesses with electrical tape or tube if they contact a sharp edge or corner. Remove the two bolts attaching the exhaust muffler, then remove the exhaust muffler. Access to our support center is included with every manual. Installation is in the reverse order of removal. Replace if damage or bends Always balance the wheel when a tire or wheel has been changed or replaced. Mongoose 50 4T - Four Stroke First Gen. Kymco Mxer 150 Factory Service Repair Manual can be very useful guide, and kymco mxer 150 factory service repair manual play an important role in your products.
Comprehensive explanations of all installation, removal,disassembly,assembly,repair and check procedures are laid out with the individual steps in sequential order. Faulty stop switch Stoplight does not Stoplight comes on Loose or disconnected come on connector. Overall length 1685 mm 67. Rear Brake Cable Front Brake Cable Throttle Cable. Do not force the air screw against its seat to prevent damage. Use general purpose grease for parts not listed.
Register a Free 1 month Trial Account. Replace it with a new one according to the specified capacity. Raise the front end of the machine so that there is no weight on the front tires. Disconnect the oil pump control cable from the pump body. Disconnect the throttle cable from the throttle valve.
Adjust the headlight aim by turning the headlight aim adjusting screws. Special : Caution : Warning. If the air screw must be replaced, be sure to perform the air screw adjustment again. Tighten four bolts attaching rear axle hub to Bolts the specification. Bolts Grease or Engine Oil Install the oil pump onto the crankcase. Carburetor not securely tightened No air leak Air leaks Faulty intake manifold gasket Deformed or broken carburetor O-ring Remove auto bystarter connecting wire and check if bypass fuel line is clogged.
Check if there is any loose wire. Insulator Install the carburetor and insulator onto the intake manifold and tighten the two lock nuts. Clogged air cleaner Engine speed does Clogged fuel filter Engine speed not increase Clogged exhaust muffler increases sufficiently Faulty auto bystarter Faulty charcoal canister Check ignition timing using a timing light. Open the throttle valve fully and push the starter button to test the compression. Start the engine and turn the air screw in or out slowly to obtain the highest engine speed.
Use parts cleaning solvent only. After reassembly, check all parts for proper tightening and operation. Installation is in the reverse order of removal. Remove the two bolts on the headlight. To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.
Turn in: Slack is increased. Before connecting a terminal, check for damaged terminal cover or loose negative terminal. Confirm Capacity After operation, terminal caps shall be installed securely. Inspect the drive belt for cracks, scaling, chipping or excessive wear. Throttle Valve Carburetor Cap Rubber Seal Remove the throttle valve spring, carburetor cap and rubber seal. Ring Pins Make sure that the ring end gaps are aligned with the piston ring pins in the ring grooves. Empty fuel tank Fuel flows freely Fuel flow restricted Clogged fuel tube or filter Clogged charcoal canister.